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Box-It Ireland Chooses Baysek

11.10.2022
in All News, Installations, Main, News Europe
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A corrugated board converter based in Belfast, Northern Ireland, has aquired an American Baysek flatbed die cutter for its nick-free, multiple-out die cuts, versatility and one-person operation

“We have always liked the Baysek die cutter for its versatility and one-person operation which will reduce some of our manual labour costs, says Darren Lockhart, MD of Box-It Ireland. Box-It produces a wide variety of packaging in multiple sectors, including food and pharma packaging, which was one of the main reasons for choosing the C-170.

“One big benefit of having this machine is the nick-free, multiple-out die cuts which will improve both our productivity and expansion plans.

“After we viewed the machine in a live production environment and witnessed its capabilities, we knew this was our next investment”.

“The servo-driven C-170 is the perfect fit for Box-It and their business model,” says Robert Jess, UK & Europe Sales, Baysek. “They can now bring back all work which was being outsourced due to the C-170’s unique stripping capabilities.

“The machine will give Box-It the ability to handle higher volume packaging runs and increase capacity even further. It will be installed Autumn 2022.”

The Baysek die cutting method removes the need to manually strip waste from die cut work, thanks to the machine’s pneumatic waste extraction hood, leaving finished units free of waste and paper dust, no matter how difficult or intricate the job.

Up to 60,000 pieces per hour can be achieved with a multitude of substrates. The C-170 can process all grades of corrugated from micro-flute to BC double wall, single face and solid fibre.

The C-170 automatic die cutter has a maximum sheet size of 1400 mm (L) x 1700 mm (W). Large one-outs, more complex work, and multiple-outs up to 60 individual pieces per cycle are performed.

The finished parts exit the machine already counted, stacked, and ready for shipping, saving both time and additional labour costs because no further handling is required such as breaking out or further stripping.

The Baysek die cutting method requires only one flat die, and one operator to work the entire machine, making it extremely cost-effective with a quick return on investment.

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Tags: BaysekBox-ItJessLockhart

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Delays appeared. Questions multiplied. Trucks waited. Installation teams stood idle. Production schedules slipped. And every extra day cost money. Over many years of work and experience, we understand a simple truth: machinery relocation should not be a drama. What changed — and why it matters During these years, MachineryAssist has handled nearly 5,000 truckloads of industrial equipment. Dozens of corrugators, FFGs, RDCs, and many other types of oversized, specialized machinery. Every project taught us something new. Every challenge forced us to improve. Today, we complete many projects in nearly half the time that was considered normal a decade ago. For a manufacturer running a corrugator at full capacity, every month of downtime can represent $300,000–$600,000 in lost production. Getting back online two weeks faster is not a logistics detail. It is a financial decision. The case that changed how we think about equipment A few years ago, we relocated a BOBST die-cutter from a plant in Austria to a facility in Belgium. Standard job, on paper. The machine weighed in sections that exceeded what our equipment at the time could lift in a single pick. We had to break it down further than necessary — adding two full days of dismantling, complicating the reassembly sequence, and extending the commissioning phase. Projects like these pushed us to invest in portable high-capacity lifting equipment rated to 20 tonnes — four times the 5-tonne standard units. The difference in practice: large machine sections and complete sub-assemblies that previously required full disassembly can now be moved intact. On every comparable relocation since, we have recovered 10 to 15 working days per project. At a daily downtime cost of $15,000–$20,000 for a mid-sized corrugated plant, that is a difference of $150,000 to $300,000 — per project. The problems nobody warns you about Heavy machinery relocation is not just a logistics challenge. It is a minefield of invisible risks that hit from every direction — and usually hit hard. Licensing. In several European countries, crane operators require local certification to work legally on-site. We have seen projects where a contractor arrived with a qualified crew — only to discover that their licences were not recognised in that jurisdiction. The result: work stopped, a certified local operator had to be sourced on short notice, and the customer paid three days of idle time across an eight-person installation team. Cost: roughly $40,000 in delays and emergency sourcing fees. This is entirely avoidable — if you know to check. Opportunistic upgrades. A disassembled machine looks like an opportunity. Owners think: while it is in pieces, let us replace the worn parts, upgrade the drive system, add the sensors we always wanted. Sometimes that logic is sound. Very often it is not. We have seen upgrade decisions made mid-relocation that extended the project by four to six weeks, because the replacement components were not in stock, the modified machine required re-engineering of the installation footprint, or the new systems simply were not compatible with the existing line. The cost of one poorly timed upgrade can exceed the entire relocation budget. The rule we follow: if an upgrade was not planned, budgeted, and sourced before the machine left its original location — it does not happen during transit. What experience actually means There is a saying that moving is like experiencing two fires. We have spent the last decade learning how to make it feel like something far calmer — a well-planned journey with known checkpoints, documented risks, and people who have seen almost every failure mode before it happens. Experience is not only knowing how to do something. Experience is knowing what will go wrong before it does — and having already solved it. If you are planning a machinery relocation, we are happy to walk through your specific project: the equipment, the route, the timeline, the risks. No obligation. Because the best relocation is the one nobody remembers as a problem. MachineryAssist specialises in the relocation of heavy industrial and corrugated packaging equipment across Europe and beyond.

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